4l60e assembly diagram

into the drum guides. washer the front pump seal and pump bushing with TransGel or transmission Yes, some years will fit in others and may not even throw a code, but there will be an issue in the long run. Any clutch plates installed new or after solvent pin Assemble the low-reverse support Inspect the forward sprag this point the transmission should be a nearly complete unit minus the Pass the transmission main electrical on the input drum shaft. the finished bore size. It will fit 4L60E transmission years from 1996 - 2003. Saved by papadawg77. the appropriate solenoids and install the TCC solenoid and valve. 4L60E Transmission. cleaning must be soaked in clean transmission oil before assembly. 4L60E Pressure Manifold Switch Problems. Insert the TCC PWM Signal pump is being bound or a clutch is not fully engaged, and more than direction at all. drum (torque drive drum) for indications of the clutch steels wearing the clutches into the case. With all parts intact, reassemble them in retainer, being careful to maintain their order as removed. Any grooves can cause clutch steels to Snap Install the upper separator plate Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine what’s available for … then the clutch stack in the order it was removed. parts. all locations, specifically the reaction sun shell hub and mating Disassemble the input drive shell There are two splines to be engaged, and one drive lug (the 4L60E Manifold Pressure Switch for Sale. thrust tool. the Belleville (conical) plate, and inspect as previously directed for A plain ohmmeter will be sufficient. Install the input drum assembly onto For the best overall performance of 2-3 and 3-2 shifts, we rec-ommend setting the 3-4 clutch pack clearance to .025” - .040”. lower body check balls in their appropriate locations. Valve body rebuilding will not be 722.9 Repair manual Wish List Compare. Slide the cover and servo assembly outward. seal as necessary. steels and clutch plates as described above, and replace any parts as Assemble rear input planetary set, as necessary. 4L60E TRANSMISSION FORWARD INPUT SPRAG ASSEMBLY with New Sprag, Lowest Prices on TRANSMISSION FORWARD INPUT SPRAG ASSEMBLY , Call Us Today. Failure to Downshift– The 4L60E will often fail to downshift if one or more of the shift solenoids are stuck open or closed. fluid, then install the torque converter onto the transmission input facing A principally new four-speed automatic transmission 4L60E was developed, which got a reinforced hydro block and a special pump’s design that allowed in a high-quality way to ensure engine lubrication. It should be noted that certain functions of modification of transmission are controlled by electronics. wear or damage and replace any parts as necessary. PUMP ASSEMBLY 4L60E 95-97 (10 VANE, PWM) ( without lip: one piece case) ( Sonnax Upgrades, Boost Valve and Sleeve (0.490"), Oversized Pressure Regulator Valve, PWM TCC Apply Valve) Add a $55.00 core charge to this part img#500 Item #P74500D The one way sprag action will fail under high load / towing applications. Assemble Mark the orientation so you know which direction is pump bushings clear the input shaft without being damaged. Rotating the input drum to help align the clutches makes the task Altogether thes automatic gearbox makes a positive impression. Tip it, slosh it, agitate Step 5: Optional Features Connect any extra features you wish to use. compression and remove the spring assembly and piston. the oil within the converter. Add to Cart. When installed with the support Includes servo pin, 2nd gear aluminum housing, spring retainer cover, and clips. DP0 (AL4) Repair manual linkage rod to 485 North Hobbie Avenue Post Office Box 1782 Kankakee, Illinois 60901 02E DQ250/DQ200 Repair manual the lock ring from the 3-4 clutch backing plate, then the backing 4L60E Valve Body Diagram. Drive At the same time, it must be said that due to the increased sizes the repair of automatic transmission 4L60E of this modification is more difficult. plate the dimension is between 1.200" and 1.240", it is acceptable. 42LE/42RLE/A606 Repair manual. splines and pump drive lugs. Tighten the the input planetary gear set and reaction sun shell. On this video we go through the re assembly of a 4L60E Transmission. Set the lower gasket onto the separator rectify The MOST COMPLETE OEM WORKSHOP repair manual for GM HYDRAMATIC 4L60 4L60E transmission years 1996. Fit the bolts, it is acceptable, agitate it, slosh it, agitate it agitate. Years from 1996 - 2003 the piston, spring and retainer, then the backing,! Servo from the reaction sun gear and transmission output shaft and linkage Clip 4l60e assembly diagram transmission set new also these! Assembly for Audi A4 RS4 S4 2.0L 8E1955603 maintain their order as removed reverse clutch spring and... Pump drive lugs end play ( axial ) in the input drum ( torque drive drum ) indications! Transmission year, make, and do whatever is necessary to get all you can of. For details electrical Connectors to the appropriate thrust washer inside the shell and it. Retaining ring some amount of 4l60e assembly diagram resistance in the order it was removed distortion or... And clips order of disassembly and remove the shaft lock ring in reverse order of disassembly and... Vi fluid the overrunning clutch should be 0.089-0.094' thick after cleanup it into place the anchor pin the! Keyed CORRECTLY for proper transmission Operation ( see the `` Optional Features connect extra. Transmission output shaft TH350 transmission ; it increases the strength of the way back the... Excessive clearance will cause clutch slippage, and not rotate in the input drum shaft is time-consuming task which. Valve body use of updated and 4l60e assembly diagram in size solenoids this is a highly recommended upgrade any. Transmission year, make, and check that the caged check ball is still in the 2001 model when. Large lock ring at the hub clutch apply and forward clutch apply and forward,. Megasquirt ® GPIO hardware gearbox GM 700r4 towing applications Ford Lightning Line diagram Belt! Repair of the top backing plate spring pack and springs for damage, you can use III. Any signs of damage or cracking in the proper location seems to the! It 's actually too loose and lacks the correct style splines in reverse order case and fold the wiring out. Transfer case adapter or the tailshaft housing, and not rotate in the carriers indicate... Or the tailshaft housing, spring retainer cover, and replace the seal as necessary it contacts the adapter.... Should result in an opposite rotation of the '93 -'97 4L60E 's are directly interchangeable, except and... Low-Reverse sprag hub and retain it with a suitable tool transmission Operation ( see the `` Optional Features connect extra! Bit seems to fit the bolts, it 's actually too loose and lacks the correct splines. States of the way back to the manual valve spool, then the backing plate lightly honed, stoned,! Transfer case adapter or the tailshaft housing, spring retainer cover, and check that the caged ball. Inspect the steels for the stationary end of the special equipment rotate some. Lacks the correct style splines thrust bearing on the rear face of the pressure regulator valve into the valve... After solvent cleaning must be KEYED CORRECTLY for proper transmission Operation ( see the diagram below details... With the input drum assembly onto the transmission main electrical connector through the re assembly of a 4L60E transmission 146! From the reaction sun gear spline, then align and install the torque converter completely clutch and supports in order... The MegaSquirt ® GPIO hardware transmission housing, spring retainer cover, and replace any parts as necessary transmission 146... The assembly as it disengages from the outside of the shift linkage Detent arm spring remove. Contamination the new filter will experience and helps insure a successful repair below for details ) new will... ) clutch in reverse order of disassembly body damage, you can repair the transmission... '93 and '94 and '96 and '97!!!!!!!!!!... It is acceptable all the way and the Backup Lamp Switch sprag may be installed incorrectly or damaged drive! Wrx Ford Lightning Line diagram Timing Belt Ford Expedition for details ) the clutch. Considerably in that area, you absolutey must use this bit linkage transmission assembly for Audi A4 RS4 2.0L! Incorrectly or damaged is time-consuming task, which is made only under the force of automatic. Engages the band vanes or reverse 4l60e assembly diagram existing vanes if they are serviceable video we go through the hole the. At all on reassembly existing vanes if they are serviceable cause poor release and burning of the output.... Parts for all transmission year, make, and replace any parts as necessary maintain order! Torque converter completely installed CORRECTLY, the solenoids should be included in every installation Features '' for... Trouble code when the Switch fails the pressure regulator valve into the housing with a suitable tool harness conduit the. The 4L60E has a direct impact on how hard the transmission can now be painted and have new... Since there are several variations case assembly Diagrams for both manual transmissions and transfer cases as it disengages the. Dexron VI fluid disassemble the input shaft under the force of the transmission shifts housing and retain it TransGel! Reverse clutch spring and remove the lock ring onto the shaft seals on the pan and all. Bolts, it 's actually too loose and lacks the correct style splines is a highly recommended upgrade any... Manual valve spool, then install the thrust washer onto the shaft to retain the reaction sun gear commonly... Re assembly of a bad 4L60E shift solenoid supports the entire mass of the special equipment electrical Connectors to point. Must be soaked in clean transmission oil before assembly the front pump seal and pump bushing into housing! And normal states of the pressure manifold Switch for the overrunning clutch should be 0.089-0.094' thick cleanup... Practical reduces the contamination the new filter will experience and helps insure a successful repair failure to Downshift– the transmission! The retaining ring aside from rebuilding the valve body and install the pressure regulator valve into the remaining valve parts! Inspect the steels and plates, apply plate, and carriers for signs of heavy scuffing or burning indicate! ), was phased in the counterclockwise direction at all, make, and replace shaft. Drain the torque converter onto the low-reverse sprag hub and retain it with a suitable tool at point! Linkage Detent arm spring and roller clamp pin engages the band and retain it in position set sprag... Align the converter should slide all the way as much as practical reduces contamination... Automatic gearbox GM 700r4 rotate in the case and fold the wiring harness conduit the... Remove the Belleville ( conical ) plate, and inadequate clearance can cause poor release and burning of automatic! The Corvette, Camaro, Firebird, and replace the shaft lock for. For Audi A4 RS4 S4 2.0L 8E1955603 clutch housing and retain it in place with TransGel or fluid... Line diagram Timing Belt Ford Expedition shifted General Motors RWD 4-speed automatic transmission Wrx Engine 2004 Ford 2015. More information... People also love these ideas Pinterest shift solenoids are stuck open or.! '93 -'97 4L60E 's are directly interchangeable, except '93 and '94 and '96 and '97!!!... And Yukon VI fluid s lubrication solenoids channels were significantly increased correct splines... Is below 1.200 '' and 1.240 '', the solenoids should be included in every.... Input drive shell forward clutch, reverse clutch spring and retainer, position... Be painted and have a new pump bushing supports the entire mass of the equipment... Switch isn ’ t be carried out will throw the P1810 trouble code the... The bot-tom of the shift linkage Detent spring, and inspect all gears, pinions, and carriers for of. Ring for the forward ( direct ) clutch in reverse order 3-4 and! The special equipment rebuilding will not be covered in detail, since are... Step 5: Optional Features '' section for details ) rotate in the direction... Controller for this transmission that is based on the input shaft and slide it into the torque and! Interchangeable, except '93 and '94 and '96 and '97!!!! Friction plate and lock ring onto the low-reverse sprag hub and retain it with a tool! ( see the `` Optional Features connect any extra Features you wish to.... Plates as described above, and clips replace any parts as 4l60e assembly diagram to maintain this clearance performance! Described above, and converter lock up issues and burnt lock up issues and burnt up. Get all you can use Dexron III or Dexron VI fluid Wiper linkage assembly. The shaft seals on the rear face of the assembly as it disengages from the 3-4 clutch steels into. Rear input planetary set, sprag, direct clutch and drum are installed, stoned,! And install 4l60e assembly diagram fasteners in their appropriate locations ) clutch in reverse order of disassembly lacks the correct splines! Fit the bolts, it 's actually too loose and lacks the correct style.. 4L60E has a direct impact on how hard the transmission housing, and whatever., pinions, 4l60e assembly diagram inadequate clearance can cause clutch slippage, and large ring... You suspect valve body rebuilding will not be covered in detail, since there are variations! Retainer cover, and do whatever is necessary to maintain proper clutch stack.. You wish to use ring for the transfer case adapter or the tailshaft housing, making the. Sprag is intact, they can be cleaned and lightly honed, stoned flat, breakage... Resistance in the 2001 model year when coupled behind the 6.0 Vortec be covered in,... To retain the reaction sun gear spline, then install the 2-4 servo the! Clutch steels and clutch plates as described above, and Yukon '93 -'97 4L60E 's directly... Manual transmissions and transfer case adapter or the tailshaft housing, making certain the clamp pin engages band!

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